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Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 2,   Pages 221-248 doi: 10.1007/s11465-020-0627-x

Abstract: Mechanical manufacturing industry consumes substantial energy with low energy efficiency.industries to implement energy efficient technologies for reducing energy consumption and improving energy efficiencyand improve energy efficiency of the machining process.This paper conducts a comprehensive literature review of current studies on energy efficient cuttingtool and cutting fluid.

Keywords： energy efficiency     cutting parameter     optimization     machining process    

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Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

Frontiers of Mechanical Engineering 2021, Volume 16, Issue 1,   Pages 97-110 doi: 10.1007/s11465-020-0600-8

Abstract: Cutting quality and efficiency have always been important indicators of glass laser cutting.The mechanism of the glass laser cutting under these two different scanning modes has been described.Several experiments are conducted to explore the effect of machining parameters on cutting efficiencyMoreover, the best cutting efficiency scanning mode is 14.2% faster than that in the spiral scanningefficiency compared with the best spiral processing parameters.

Keywords： laser cutting     solar float glass     scanning mode     surface quality     cutting efficiency    

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Field and laboratory experimental studies on hard-rock tunnel excavation based on disc cutter coupled with high-pressure waterjet

Frontiers of Structural and Civil Engineering   Pages 1370-1386 doi: 10.1007/s11709-023-0947-0

Abstract: , such as abnormal wear on cutters and overload damage to bearings, thus affecting the construction efficiencyIn this study, the effects of water pressure, nozzle diameter, and nozzle speed on cutting are investigatedvia laboratory experiments of cutting hard rock using high-pressure waterjets.for industrial applications, as they can accommodate the advancing speed of the TBM and achieve high-efficiencyincrease significantly, which weakens the cooling effect of the cutterhead and decreases the construction efficiency

Keywords： tunnel boring machine     hard-rock cutting     free face     disc cutter     rock-cutting efficiency    

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Coupling evaluation for material removal and thermal control on precision milling machine tools

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 1,   Pages 12-12 doi: 10.1007/s11465-021-0668-9

Abstract: Hence, the cutting energy efficiency model considering the coupling relationship is established basedThe forced cooling mode of TC results in a 7% reduction in cutting energy efficiency.This paper reveals the coupling effect of MR and TC on energy efficiency and machining accuracy.

Keywords： machine tools     cutting energy efficiency     thermal stability     machining accuracy     coupling evaluation    

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Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Strategic Study of CAE 2000, Volume 2, Issue 11,   Pages 40-51

Abstract:

The cutting technique is the most widely used technology in machining field and the focus of the majorityof cutting technology research has been directed toward high-speed machining.The theoretical and technical research work and results on high efficiency machining and high efficiencyinclude mainly the fundamental theory of high-speed machining, new system for development of ceramic cuttingpromote the machining efficiency, improve the surface quality and reduce the machining cost.

Keywords： high efficiency machining     high-speed machining     ceramic cutting tool material     electrical-discharge grinding    

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Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 4,   Pages 631-644 doi: 10.1007/s11465-020-0599-x

Abstract: The mechanism of a single atomic layer removal in cutting is the key basic theoretical foundation foratomic-scale mechanical cutting.Material anisotropy is among the key decisive factors that could not be neglected in cutting at suchIn the present study, the crystallographic orientation effect on the cutting-based single atomic layerTo obtain an atomic, defect-free processed surface, the cutting needs to be conducted on the close-packed

Keywords： ACSM     single atomic layer removal mechanism     crystallographic orientation effect     mechanical cutting     Manufacturing    

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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Frontiers of Mechanical Engineering 2020, Volume 15, Issue 1,   Pages 81-88 doi: 10.1007/s11465-019-0561-y

Abstract: Friction modeling between the tool and the workpiece plays an important role in predicting the minimum cuttingthickness during TC4 micro machining and finite element method (FEM) cutting simulation., it is applied to calculate the stagnation point location on the edge face and predict the minimum cuttingMicro cutting experiments are conducted to validate the accuracy of the friction and the minimum cuttingthickness in micro cutting.

Keywords： tool friction     minimum cutting thickness     finite element method     tool edge radius     micro cutting    

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A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Frontiers of Mechanical Engineering 2018, Volume 13, Issue 2,   Pages 251-263 doi: 10.1007/s11465-018-0504-z

Abstract: Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittleThus the study of ductile mode cutting of brittle materials has been attracting more and more effortsThis paper provides an overview of ductile mode cutting of brittle materials including ductile natureand plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulationIt is believed that ductile mode cutting of brittle materials could be achieved when both crack-free

Keywords： ductile mode cutting     brittle materials     critical undeformed chip thickness     brittle-ductile transition    

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Cutting performance of surgical electrodes by constructing bionic microstriped structures

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0728-9

Abstract: electrodes rely on thermal effect of high-frequency current and are a widely used medical tool for cuttingelectrode surface and thermal injury to adjacent tissue are serious problems in surgery that can affect cuttingwettabilities on tissue adhesion and thermal injury were investigated using horizontal and vertical cuttingThis study demonstrates a promising approach for improving the cutting performance of surgical electrodes

Keywords： surgical electrodes     tissue adhesion     thermal injury     bionic structures     cutting performance     medical    

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Edge preparation methods for cutting tools: a review

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 4, doi: 10.1007/s11465-023-0766-y

Abstract: Edge preparation can remove cutting edge defects, such as burrs, chippings, and grinding marks, generatedin the grinding process and improve the cutting performance and service life of tools.edge with cutting performance, are briefly introduced.Then, edge preparation methods for cutting tools, in which materials at the cutting edge area are removedThese methods are compared from the aspects of edge consistency, surface quality, efficiency, processing

Keywords： edge preparation method     preparation principle     cutting edge geometry     edge characterization     tool performance    

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Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Frontiers of Mechanical Engineering 2023, Volume 18, Issue 1, doi: 10.1007/s11465-022-0729-8

Abstract: When ultrasonically cutting honeycomb core curved parts, the tool face of the straight blade must bealgorithm and spindle rotation algorithm were integrated and compiled, and the straight blade ultrasonic cuttingTherefore, the postprocessor developed in this paper can be well adapted to the honeycomb core ultrasonic cutting

Keywords： honeycomb core     straight blade     ultrasonic cutting     tool pose     postprocessor    

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Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Frontiers of Mechanical Engineering 2014, Volume 9, Issue 3,   Pages 249-256 doi: 10.1007/s11465-014-0310-1

Abstract:

The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important toolfor residual stress prediction in orthogonal cutting.new contact boundary condition between tool and workpiece is used to make it in accord with the real cuttingAt last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted.Also, Jiann’s model and the improved model are simulated under the same conditions with cutting

Keywords： residual stress     analytical model     orthogonal cutting     cutting force     cutting temperature    

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Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Frontiers of Mechanical Engineering 2022, Volume 17, Issue 4, doi: 10.1007/s11465-022-0715-1

Abstract: In this study, a high-performance ultrasonic elliptical vibration cutting (UEVC) system is developedA cutting tool is installed at the end of the ultrasonic vibration unit to output the ultrasonic ellipticalDifferent microtopography and surface roughness are obtained by the cutting experiments of tungsten heavy

Keywords： tungsten heavy alloy     ultrasonic elliptical vibration cutting     Timoshenko’s theory     resonant mode of    

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Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation

Jun WANG

Frontiers of Mechanical Engineering 2010, Volume 5, Issue 1,   Pages 19-32 doi: 10.1007/s11465-009-0082-1

Abstract: An experimental study of the depth of cut in multipass abrasive waterjet (AWJ) cutting of alumina ceramicsIt is found that this cutting technique can significantly increase the depth of cut by an average of50.8% as compared to single pass cutting without nozzle oscillation under the corresponding cutting conditionsand within the same cutting time.The modelling process starts with single pass cutting using a dimensional analysis technique and the

Keywords： abrasive waterjet     engineering ceramics     depth of cut     cutting performance     nozzle oscillation     machining    

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A Closer Look at the Design of Cutterheads for Hard Rock Tunnel-Boring Machines

Jamal Rostami, Soo-Ho Chang

Engineering 2017, Volume 3, Issue 6,   Pages 892-904 doi: 10.1016/j.eng.2017.12.009

Abstract: The design of the cutterhead impacts the efficiency of cutting, the balance of the head, the life ofAlthough there has been some discussion in commonly available publications regarding disk cutters, cutting

Keywords： TBM cutterhead design     Cutterhead layout     Disk cutters     Cutting pattern     TBM efficiency    

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Title Author Date Type Operation

Energy efficient cutting parameter optimization

Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI

Journal Article

Analysis and comparison of laser cutting performance of solar float glass with different scanning modes

Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO

Journal Article

Field and laboratory experimental studies on hard-rock tunnel excavation based on disc cutter coupled with high-pressure waterjet

Journal Article

Coupling evaluation for material removal and thermal control on precision milling machine tools

Journal Article

Study on High Efficiency Machining Technology and Its Applications

Ai Xing

Journal Article

Crystallographic orientation effect on cutting-based single atomic layer removal

Wenkun XIE, Fengzhou FANG

Journal Article

Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

Journal Article

A review on ductile mode cutting of brittle materials

Elijah Kwabena ANTWI, Kui LIU, Hao WANG

Journal Article

Cutting performance of surgical electrodes by constructing bionic microstriped structures

Journal Article

Edge preparation methods for cutting tools: a review

Journal Article

Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade

Journal Article

Improved analytical model for residual stress prediction in orthogonal cutting

Zhaoxu QI,Bin LI,Liangshan XIONG

Journal Article

Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy

Journal Article

Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation

Jun WANG

Journal Article

A Closer Look at the Design of Cutterheads for Hard Rock Tunnel-Boring Machines

Jamal Rostami, Soo-Ho Chang

Journal Article